Robotic Welding Production Line Machine Workstation for Rail Transit Industry

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: welding workstation Rail Transit
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Lead Time: to Be Negotiated
• Dimension: Customized
• Production Name: Welding Prodution Line
• Applicable Industries: Rail Transit Industry
• Weight: to Be Negotiated
• Warranty: Lifelong Technique Support
• Transport Package: Wooden Case
• Specification: Negotiable
• Trademark: Tianyi
• Origin: Changsha, China
• Production Capacity: 100 Sets/ Month

Product Description

Robotic Welding Machine Workstation for Rail Transit Industry

Product Description

 

Large Component Welding Workstation

Features
1. Two large suspended arc welding robots are used as the main body, equipped with a 25 meter long walking track and arm frame, achieving 9-axis coordinated linkage welding. And there is a large rotating displacement mechanism with a load capacity of 20 tons, which coordinates with the robot to place the weld seam in the flat corner welding and ship welding positions, and automatically tracks the welding.

2. Before welding with dual robots, rigorous process analysis and experimental verification are carried out, and the welding sequence is strictly controlled. There is no need for manual calibration after welding, and the one-time product welding qualification rate is over 98%.

1. It is mainly composed of a large suspended arc welding robot, equipped with a dual wire welding power supply, a 15 meter long walking track and boom, and achieves 9-axis coordinated linkage welding. Configure a large rotary positioner with a load capacity of 30 tons to reduce the labor intensity of operators.

2. Compared to conventional single wire gas shielded welding, double wire welding improves efficiency by more than twice.
The weld formation is aesthetically pleasing, uniform, and consistent; The weld seam has a deep penetration depth, high mechanical strength, and a welding quality qualification rate of 100%.
Two operators are divided into two shifts and work 24 hours a day, which can complete the workload of 4-6 welders in one day.
 

 

Freight Vehicle End Wall Line Robot Welding Workstation


Features
1. Workstations have the characteristics of advanced technology, complete functions, strong adaptability, and high reliability, which can effectively improve welding quality and consistency.

2. Reduce the labor intensity of operators and improve production efficiency.

H-beam Multi Robot Welding Workstation
1. The entire workstation is equipped with high-voltage contact sensing for pre welding positioning, arc tracking system for automatic correction during welding, and gun cleaning and wire cutting system to ensure the stability of the welding process.

2. Apply medium thick plate welding software, swing welding, to achieve consistency in weld quality.

 

Company Profile

About Us

Established in 1992, Tianyi has evolved over the past three decades to become a frontrunner in the welding and cutting industry. As a multifaceted welding conglomerate, Tianyi specializes in the development of cutting-edge welding technology, the crafting of intelligent equipment, and the advancement of superior welding products. Our extensive expertise spans the creation of internet-based welding software management systems, comprehensive training, certification consulting, and meticulous testing services. With eight subsidiary companies, three expansive manufacturing bases, and five state-of-the-art research and technology platforms, Tianyi is at the industry's forefront. We pride ourselves on our team of 300 technical experts and an impressive portfolio of over 100 patents. Generating sales exceeding 100 million dollars, Tianyi serves a vast clientele and collaborates with renowned corporations such as Panasonic (Tangshan), Fronius, and Messer, among others. Our brand enjoys a stellar reputation, both within China and internationally.

Customer List